Ideal system for every bacterial strain

Freeze drying

The aim of freeze-drying is to obtain a dried, very water-soluble product that retains the properties of the original product after the addition of water. This process largely prevents enzymatic, bacterial and chemical changes in the dried material. Freeze-drying is the most gentle method of preserving biological material. It is available for all strains produced by Lactosan and is also the ideal process for the production of enzymes in powder form.

The freeze drying capacities in detail

Microbial Additives

We have the following capacities in the Microbial Additives business segment.

  • 1,000 l/batch production

  • 10 l/batch pilot plant

Biotech

We have the following production volume in the Biotech business segment:

  • 1,000 litres/batch production

  • 60 l/batch pilot plant

Pharma

We have the following production volume in the Pharma business segment:

  • 60 litres/batch

Freeze drying in our business fields

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Biotech

In the clean room of the Lactosan biotech plant, there is a freeze-drying system with an ice capacity of 90 litres per chamber, which is controlled by a process control system. The freeze-drying process is divided into the steps of freezing, sublimation, primary drying and secondary drying. Each step has its own optimised time, temperature and, if necessary, pressure limits to ensure an optimal drying process. Humidity and temperature are constantly controlled in the clean room.

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Microbial Additives

The clean room at the Lactosan Microbial Additives plant, which is also suitable for pharmaceutical purposes, contains a lyophilisation system with a 90 litre ice capacity per chamber, which is controlled by a process control system. The clean room is equipped with an air filtration system and humidity and temperature are constantly controlled to keep the resulting powder dry. The optimum drying process can be individually optimized for the desired bacterial strain.

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Pharma

Lactosan Pharma's cleanroom is equipped with a qualified lyophilisation system with a 60 litre ice capacity. The system has separate chambers for product and ice condenser, adjustable shelves and a closing mechanism for vials. It is controlled and documented by a process control system. The Class D clean room is equipped with an air drying system, humidity and temperature controlled to keep the powder produced dry.

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Get in touch with our experts

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Thomas Lautischer

Product Manager

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Further technologies

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Fluidised bed drying

In the Microbial Additives plant, it is possible to dry the bacterial concentrate in the fluidized bed plant as an alternative to freeze-drying.

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Mixing

After the drying and milling process, the powder is processed on the relevant powder line and the final product is mixed according to specification.

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Concentration

In the enzyme production process, ultrafiltration and diafiltration systems are used to concentrate the product and for buffer exchange respectively.

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Filtration techniques

The  filtration system allows to remove the production organism or components thereof in the product, at the customer's request.

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Grinding

After drying, further processing takes place in the respective powder line. The product flakes dried by lyophilisation are crushed in mills.

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